Benefits of Installing an Industrial and Commercial Ventilation System

Industrial ventilation systems are a great addition to any busy manufacturing, processing factories, mining operations, laboratories, warehousing or other industrial building that have create dust, fumes, odours etc. Typically, in these kinds of environments, because there can be many people and lots of work happening, the healthy air quality tends to get affected. This can result in bad health, and poor working conditions. Installation of ventilation systems in workplaces in Melbourne is the big concern that will help in maintaining good working conditions.

There are many reasons why you should install an industrial and commercial ventilation system in your workplace to ensure this does not happen.

Below I have detailed just exactly what these reasons are.

First and foremost, ventilation systems help to control airflow by bringing in fresh oxygenated air from outside, where and when you want it, and by removing the stale contaminated air and impurities from inside the building. A bonus of this is that the ventilation system controls the air quality inside your building by replacing the contaminated air, in some instances fresh air coming in needs to be filtered e.g. food & laboratories. Some buildings just need pure ventilation fromdownload heat generated by machinery and other environments need the contaminated air filtered through a dust extractor or wet scrubber before exhausting to atmosphere. E.g. chemical plants and toxic plants like lead processing plants. This is fantastic because it means you will only be breathing in quality air, not polluted air, which of course, is great for your health. One can use dust suppression systems for dealing with hazardous dust at workplace. However some factories the workers are still required to wear breathing apparatus, like the above toxic processing plants, the dust & fume removal is an environmental issue not a human health issue. It’s just the nature of the processing e.g. A furnace melting lead or other toxic minerals.

Working in an environment where the air quality is good can reduce the risk of respiratory and breathing problems, plus other health related issues such as allergies, headaches and more. This is so important because if you are not in the best of health it will really interfere with your work as you may need to take sick leave. Along with this, if you are not feeling your best, the days you do work your output wouldn’t be as good as it would if you were in optimum health. And let’s not forget about being healthier for your family and friends.

Another benefit of having a ventilation system in your workplace is that it can reduce moisture and dampness that may build up during the colder months or days or during cleaning operations in food processing plants. The result of this is that you will be working in an environment

where the air is comfortable to breathe. As well as this it will remove all the gases and odours from the building which may occur, again, making the environment even more comfortable.

Overall, having an industrial ventilation system installed in your workplace will be very beneficial. It will help to create a healthy and safe environment. By removing of all the unhealthy and toxic air and replacing it will the fresh oxygenated air, whilst helping controlling the temperature, in some cases, so it really is a machine that does it all!

Ways to Create a Safe Work Environment

Today it is more important than ever for workplace managers to safeguard their employees’ health and safety on the job. Managers have to discover and use safeguards and procedures that ensure the physical protection and welfare of their workers, and if an accident does occur the managers have to be able to do whatever is appropriate and necessary. The following protocols should be considered.

  • Involve your employees.

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A safe and healthy workplace requires the full commitment of every person and organisation; so be sure to have opportunities for your employees to be a part of this initiative. Every employee has to know that the management is dedicated to occupational safety and health, and every staff member has the ability and responsibility to act in the organisation’s best interests.

  • Make workplace safety a top priority.

Check out the workplace health and safety legislation that governs your area. Many industries are using industrial dust exhaust fans to develop healthy atmosphere in the premises. Let your employees know what these requirements are and give them the necessary training as well as clearly show them your dedication to providing them a healthy and totally safe work environment.

  • Prevent potential problems before they can happen.

Keep records of procedures and carefully train employees to follow them. Begin as early as your staff introduction program. A study conducted in Australia, conducted by the Australian Institute of Management, showed that it is about six times more costly not to train new employees than to train them. This finding would be on the conservative side when the expenses resulting from an accident is included. Outfit your workplace with the newest in safety equipment like a dust and fume extractor or ventilation system, if necessary, as it will almost always be a good investment.

  • If an accident happens, take action immediately.

Be sure the documented procedures are followed closely during an accident. Your first concern is to ensure the safety and health of customers and staff. After the accident has been dealt with, look over the procedures and decide if any changes should be made to improve accident prevention in the future. Always keep detailed records of incidents in case of workers compensation claims, future corrective actions, or even litigation. Provide rehabilitation if necessary, and recognise staff that made good decisions during and coping with the incident.

Organisations that focus on improving health and safety in the workplace have earned rewards that greatly surpassed their expectations. They make gains including improved industrial relations, enhanced productivity, created a more skilled workforce, increased cost effectiveness, and help their employees make better, more informed decisions.

Different uses for powder coating

Powder coating is a hard coating or finish that is applied to metals such as aluminum or steel.  This coating, as its name implies, is applied as a powder is not a traditional wet paint which allows it to bond with the metal.  If applied correctly, it will not chip, crack or peel.  Powder coating was first introduced in Australia in about 1967.

 

At Just Powdercoating you will get wide variety powder coating  colors so it can be used for all types of products from A to Z.  The automobile industry is the largest consumer of powder coating.  Many parts of automobiles benefit from the permanent coating.  It is applied during the manufacturing process so the pieces can easily be sent through the different processes from cleaning, rinsing, application of the powder to the final coat being fired in an oven to 160 – 210 degrees Celsius.    The finish can be a wide range from flat matte to a high gloss or anything in between.  Yes, the automobile industry utilizes this process for many parts of the vehicles.  Motorcycles and other sport vehicles can also benefit from this coating for pieces that in within the vehicle under the hood or the shiny outside.

 

Powder coating can also be used on ‘used’ pieces of metal to make them shiny and new looking and they will then stay that way.  The preparation step is the most important but if it is done correctly, that old stove, piece of farm machinery or wheel rim will look brand new.  The value of a piece of metal will increase well beyond the cost of the powder coating.  Refreshing the outside of an appliance or other metal object will not just make it look nicer but it will also keep it from rusting which will increase the life of the object.

Leisure pieces of furniture like outdoor furniture such as patio furniture, tables, decorative stands, and chairs when powder coated, will last much longer and will look sharp without having to constantly be repainted.  It holds up well outdoors in the salty marine atmosphere when properly taken care of with washing it down as needed.

 

Coils, springs, metal fences and other items used in agriculture also are great uses for powder coating.  These are items that are hard to reach and once they are in place, one does not want to climb up high or reach around to try to repaint.  Other similar uses include telecommunication equipment like cell towers, radio and TV towers and power generators windmills have great uses so one does not have to climb up them to paint!

 

Child’s toys such as metal wagons, tricycles, bicycles and other playground equipment are also great for powder coating in Bayswaters and Bayswater North. Not only do they look great with hard use, but that little one cannot ingest paint chips when they may nibble on a handlebar or other part as little ones could do.

 

There are many different uses for powder coating.  Check out this process today!

How to ensure you get the best finish for every paint job

If you have already decided to have your car or a piece of furniture painted, you certainly want to get it done the right way. The new paint should be even and attractive and it should remain so for a long while. A coat of paint should also protect your items from any damage. A great solution to ensure these needs are met is powder coating. It’s a good long term solution and a convenient option.

Powder coating is a rapidly growing field which is used to paint metals, such as household appliances or automobile parts, and furniture and other items. Overall, powder coating services makes up over 15 percent of the entire industrial finishing field, since it can be used for several purposes.

Powder coating comes in a variety of colours and textures, You can use a powder coat service for metallic surfaces, plastics, or medium density fiberboard. It can also be used on your garden furniture, fence, windows, entrance door or your motorcycle frame. As you can see, it is great for both commercial and residential uses.

Powder coating is a dry finishing process, an advanced painting technique. The powder used for this painting technique might be a thermoplastic or a thermoset polymer, it does not need a solvent in order to keep the binder and filler parts in a liquid form, and it can be applied fast. We use electrostatic spray deposition to apply powder coating with a spray gun. After that, it is cured at extreme high temperature, which makes the material flow and spread everywhere. In the end, it forms a hard finish which is tougher than traditional liquid painting. Powder coating is of high quality, it is able to protect any material from impact, dampness, ultraviolet light, rough weather conditions and many kinds of damages. It is extremely durable. It provides protection against scratches, abrasions, corrosion. Powder coating service is your best choice to keep items durable and safe. The result will last for many years.

Powder coating is also an environmentally friendly option. Since powder coating does not need a solvent, it is less harsh for the environment, while paints used for traditional painting are toxic waste. Powder coating service is for the conscious consumers.

Powder coating can be applied only on tidy, stainless, bare surfaces. Make sure that you remove dirt and rust with sand paper, chemical strippers, or a wire brush, manually or mechanically. The surface should be clean from grease and oil. You can approach powder coating bayswater to experience brilliant results.

The best paint options for heavily used machinery

Coating of machinery is very important in order to keep it free from corrosion. Powder coating for heavy machinery provides with maximum corrosion protection where it’s needed most. Powder coating is a coating that is applied as dry powder. The powder may be a thermoplastic or a thermoset polymer. It is used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminum extrusions.

There are two main categories of powder coatings: thermosets and thermoplastics. The thermosetting variety incorporates a cross-linker into the formulation. When the powder is baked, it reacts with other chemical groups in the powder to polymerize, improving the performance properties. The thermoplastic variety does not undergo any additional actions during the baking process, but rather only flows out into the final coating. The advantages of coating heavy machinery with powder are as follows:

Powder coatings do not emit volatile organic compounds. Environmentally friendly and energy and material efficient. Powder coating production lines produce less hazardous waste than conventional liquid coatings. No paint sludge is produced.
As Powder Coatings are solvent-free, no oven is required for the flash-off of solvents before curing.

Powder coatings can produce much thicker coatings than conventional liquid coatings without running or sagging. One-coat application: a thicker, more uniform coating can be obtained by a single coating than can be achieved with wet paint.
Powder coating is robust and has good chemical performance.
Powder coating overspray can be recycled and thus it is possible to achieve nearly 100% use of the coating.

Powder coating ready to use, no stirring, mixing or thinning is required as it may be with liquid paints. Some application equipment enables the powder to be fed directly from the box. The ease of using powder coating, both manually and with automatic application plant, gives a lower reject rate compared with wet paint. Rejects caused by damage after coating are also reduced due to the toughness of powder coatings.
Capex for a powder line is generally lower than for conventional liquid lines.

The space required is less than for liquid coatings equipments. The powder coating is easier to apply than wet paint and less operator training is necessary. Thus, to provide best protection against corrosion and for better performance of machinery, powder coating should be choice that should be opted for.

Health Risks from Dust in Industries

Most of us think of dust as a mere nuisance. We assume that the only dust around is the dust that we can see and feel, and for those of us in the construction & manufacturing industries, it is something that clogs our machinery and makes our floors slippery. However, this is not all that dust does. It is also extremely harmful to our lungs and can cause very serious diseases the longer we are exposed to it and the longer it goes unmonitored.

The difference between dust that we can see and dust that can enter our lungs is that the latter is almost invisible. With something like sawdust, this makes the working conditions even more dangerous, due to the unforeseen risk. The reason small particles such as these small wood dust particles cause such serious health concerns is the degree of penetration possible by their size. These dust particles can enter a worker’s airways, where they can lodge and release irritants.

These released irritants can eventually cause serious health problems, one of the most common being cancers in the upper respiratory tract. Therefore, it is no surprise that stomach cancer rates are significantly higher amongst construction workers, specifically those who work with wood.

dust related health risks in industries

dust extraction equipment and system in place to safeguard your workplace

Wood dust has been listed by the USA National Institute of Health as one of 200 recognised materials and chemicals likely to cause cancer since 2002. It was put on this list after becoming a serious concern for health authorities. Many wood manufacturers use a board called MDF along with a chipboard which has all sorts of glues and processed wood. The dust from this can be carcinogenic, and is actually banned in the USA.

The Australian OHS has stated that the most common standard for wood dust is 5 milligrams of dust in one cubic metre of air. Construction carpenters are considered be exposed to the widest range of dust, mostly because they work across a wide range of locations, from small walk-in closets to wide outdoor spaces.

The second most exposed group are turners, but most construction groups are at risk of high dust exposure when considering the OHS standard. Below is a list of occupations within the manufacturing industry with a high risk of dust exposure, listed from highest to lowest risk:

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  1. Construction Carpenter
  2. Lathe Operator
  3. Sander
  4. Wood Worker
  5. Cabinet Maker
  6. Router Operator
  7. Saw Operator

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Sanding is considered the most dangerous activity while working with wood, as it produces the most small particles and is often done very close to the body. A study done has shown that just two minutes of sanding sends the levels of dust in the shed well over the OHS standard. All of these occupations have dust exposure levels that are above the OHS standard, even though that standard is considered too high to begin with.

With many years of experience, dust veterans have come up with some clear guidelines for managing dust in the workplace. Those in the at-risk industries, such as construction & manufacturing, should not only be worried about wood dust, as many other forms of dust have health implications, such as grinding, welding, and spay painting.

The most effective solution for capturing and venting invisible dust has become known as the dust collector. A dust collector that captures 1,000 CFM, with ducting air speeds of 4,000 FPM is the best solution for machinery. This is the ONLY way to ensure that most of the fine dust is collected at the source, so that it does not escape into the lungs.

To give you a better idea of the urgency of this situation and the need for a dust collector, here are some useful woodworking machinery specs:

These days, new advanced technology in wood working machinery are working faster than ever. Therefore a machine that used to do 1700m3/hr (1000CFM) required a pick up velocity of 20.3 m/sec (4000FPM) and was extremely labour intensive. Now the modern advanced CNC Router machines, with built in software, need an air volume of, for example, 8500m3/hr (50003 CFM) at a pick velocity of 34m/sec. (6693FPM)

Air Volume: m3/hr Cubic Meters per hour or CFM = Cubic Feet per Minute

Air Speed/ velocity: meters per second or FPM = Feet per Minute

These innovative machines are pumping out enormous amounts of this nasty dust, and now require more powerful Dust Extractors to remove the dust. This creates a much bigger sense of urgency, as the dust needs to be captured faster before it can settle around the factory and do serious damage to the employees.

Dust Extraction offer several dust control solutions have the experience, knowledge and equipments. Our powerful extraction fans will safeguard your workers and your workplace safe and in compliance with the OHS standard. Please call us at 1300 800 380 to speak to our friendly staff today and organise a dust collector for your business.

8 Things You Didn’t Know About Paint

Painting has become one of the biggest home improvement jobs that don’t always require a professional. You may think you know all about painting but today you will learn 8 things you probably didn’t know about paint. Painting may seem simple, but there a lot of surprising things about paint, from The White House to before the birth of a nation and even as far back as The Middle Ages. There are many surprising facts about paint that most people don’t know at all. So sit back and let’s learn something new.

1: Purple became a royal color because only the very rich could afford it. Why? Because the process of making purple paint was very complex. You see, during roman times you had to crush 4 million mollusk shells just to get a pound of purple paint! Now that’s a lot of shells.

portrait-93751_1502: Most Native Americans actually use black paint to signify life and yellow paint to signify death. This is interesting because in many cultures this is usually the opposite. Life is signified by yellow, because of the sun and daytime and black signifies death because of the night and also because black is the lack of color; like the lack of life.

3: Here’s something you probably didn’t know, The White House is painted every single year! Why? Because The White House is white because of the original lime-based whitewash that is used to protect the stone walls of the building; interesting.

4: You probably know that if you mix two colors together you can get a third color, right? Well did you know the first person to realize this was Pluto, the Greek philosopher?old-33626_640

5: The Aztecs really like red paint! The Aztecs loved red paint so much they actually regarded it as more valuable than gold itself!

michelangelo-71282_1506: Michelangelo painted the Sistine Chapel in the 1500s and it only took him four years to complete his masterpiece. Surprisingly, when it was restored in the 1900s it took 20 years to restore.

 7: In today’s world our phones are lit up and we can easily read any text at any time with the help of electronic lights and light bulbs, but in The Middle Ages it wasn’t that easy. People actually had to use precious stones and egg yolks to light up their writings.

 palette-42290_6408: America was founded in 1776, but did you know that ‘The Color Wheel’ (you may remember it from school) was actually invented by Sir Isaac Newton in 1706, 70 years before the birth of America.

So as you can see there are many things about paint that most people just don’t know and most of them are very interesting! Now look at that, you probably just learned 8 new things today. You should feel good, because as they say, “Knowledge is Power”, and indeed it is. So the next time you go to paint your house or your chair, just remember that there is more to paint then meets the eyes and it has a very vibrant history.

Recommended & Trusted Melbourne Painter – http://www.mpainting.com.au/

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Know Paint’s Your VOC Content?

Painting can be dangerous because of the paint fumes. The reason they are dangerous is because of the volatile organic compounds (VOC’s) found in the paint fumes. Knowing the VOC content of the paint that you use is important because you need to be sure you know how much to ventilate and also how important it is to not inhale the fumes if there are children or pregnant women around. But rest assured, because there are many things you can do to reduce your exposure to VOC greatly or even completely. So read on if you want to know more about VOC and why you should know about it because it might just be very beneficial to your overall health.

How to Avoid It

VOC content varies from company to company, but you can buy indoor or outdoor paint that has a low VOC content level or you can buy VOC free paint. Now if you buy VOC free paint that doesn’t mean that the fumes are completely harmless to inhale, it just means that it is a lot less harmful to inhale. Inhaling paint fumes is never recommended in any situation and honestly should be avoided as best as possible when you are painting. If you are seriously concerned about the paint fumes, you can always hire a professional house painter and you won’t be around the paint fumes or VOC at all.

 The Dangers

Knowing your VOC is very important to your health and the health of the people around you. VOC is released into the air around you as paint dries. Inhaling the fumes can lead to many negative immediate and long term side effects. Some of these side effects include, eye and respiratory irritation, dizziness, headaches, memory loss and one long term side effect is asthma.

Pregnancy

Pregnant women are very sensitive to VOC and should avoid it at all costs, because too much exposure to VOC for a prolonged time can result in a miscarriage or birth defects. Children should also avoid VOC because their bodies are still growing and inhaling too much paint fumes could result in an asthmatic child. Once someone develops asthma they usually have it for the rest of their lives, so if you have a child that is on the verge of being asthmatic you shouldn’t take the risk at all.

Ways to Minimize Paint Fume Exposure

There are many things that you can do to reduce your exposure to VOC. To reduce your risk of VOC exposure you should ventilate the area you are painting very well. You can achieve this by opening windows and doors and also keep fans going while you paint and also while the paint dries. If you really just don’t want to take the risk at all you can always hire a professional to paint for you. This option is not always needed because if you just ventilate the area well and wear a construction mask you should be okay because you won’t be inhaling very much VOC. You can also get paint that has very low VOC content or none at all.

Indoor Paint Choices

paint-117599_150Choosing the right indoor paint can be a tough decision. Not only are there so many options available, but there are also so many colors and hues to choose from. The whole process can be very daunting to the new painter, but rest assured, there are many things you can do to make the process go a lot smoother. Painting the inside of your home can be a very big project, but before you start anything you should really try and think hard and figure out exactly what you want to accomplish and what color paint you think will work best in your home. Now, if you are preparing to paint your interior for the sake of trying to sell your home, go with simple colors that will be easy to match with any kind of furniture and also make it a very eye-pleasing color as well.

When you go to choose a color for indoor painting there are many things you have to consider. The thing is a color may look great in the store but you could bring it home only to realize it doesn’t look good in the room you bought it for. This is why it’s great to take color samples and bring them home and see how they will look on your wall or door. Keep your mind open when you pick the colors that you want, because who knows, a color you overlook could have made your indoor that much better, so don’t overlook a color; compare.

Different color paints can either liven up a room or make it darker. Other colors can make a room seem bigger or smaller. With that in mind, you should realize picking a color is important; the right color paint can make or break a room. Don’t forget to prime before you paint either (Dark colors or walls you’ve never painted). You need to paint your wall with a primer prior to painting to ensure nothing bleeds through your new paint and will help you start from scratch, smoothing out your paint surface. Industrial painters usually opt for light colors as they maximise lighting potential and give a higher capacity to reflect light.

After you’ve picked out your primer and or paint colors, you will be ready to paint. Be sure you have the necessities, (tape to separate places you want to paint to places you don’t), Paint brushes, rags, and a step ladder (for the ceiling and high places). There may be more things you will need depending on the size of the paint job.

So as you can see, there are many factors when choosing the right color to paint your interior with. What color you choose is up to you, but remember to keep your mind open when choosing your colors. Remember to have all the things you need before you start painting and also remember to take out all your furniture in the room you are going to paint before you start painting. Follow the previous tips and you should end up with a great indoor paint job that you can’t wait to show off.

For local businesses looking for a reliable commercial painting service call All Pro Paint Systems today! – 0400 076 814 (Melbourne Only)

How Harmful are Paint Fumes?

symbol-34338_150If you’ve ever painted or you need to do a little painting around your home, you’ve probably wondered how harmful paint fumes are. Well today you will learn just how harmful paint fumes are and how to reduce that risk. Paint fumes aren’t that harmful but that doesn’t mean there aren’t things you can do to help yourself when painting. The chemicals in paint vary from company to company, but mostly the only real danger is the paint fumes that come off the paint after painting. Inside the fumes are VOC which are volatile organic compounds that can cause you immediate harm, including: eye and respiratory irritation, dizziness, headaches, and even problems in your memory. As you can see inhaling paint fumes can be immediately damaging to your body so be sure to take the necessary precautions to ensure your health.

Minimise Exposure

There are many things you can do to decrease these negative effects of VOC. First off, be sure that the area you are painting is nicely ventilated and that the fumes are not just building up in the air you are breathing. While you can wear a paint mask, and definitely should, this won’t stop you from inhaling a little of the fumes, so be sure that there just isn’t much fumes in the air in general. You can do this by keeping the area you are painting very well ventilated by opening windows, having fans going, and also take breaks every so often. This should greatly help reduce the risk of some of the simple effects of breathing in paint fumes.

So just how harmful are paint fumes really?

Well, when some of the fumes were tested on animals, some of the animals developed cancer. Studies have also shown that long term exposure to paint fumes can also cause a more likely chance of developing asthma. If you are pregnant do not paint anything for any reason. Paint fumes are very harmful to the baby if you breathe them in while pregnant; doing this can cause miscarriage and other birth defects. Children should also avoid paint fumes as well as their bodies are still developing and the paint fumes can be very detrimental to their health.

Avoid It If You Can

You can always buy paint that has low VOC content or even VOC free. This will greatly reduce the risk of harmful effects to your body from inhaling paint fumes. This would be your best bet if you don’t want to take the risk of getting sick from inhaling in the fumes. Now just because there are negative effects, don’t let that drive you away from painting. As long as you are safe and ventilate the area well you should be okay.

In conclusion, paint fumes can be very dangerous to inhale, but mostly it’s pregnant women and children that should avoid paint fumes in general. Also, people who are already asthmatic or have problems breathing should also avoid paint fumes. You do have the option to buy VOC free paint, or low VOC content paint, this would be your best bet if you just plain don’t want to take any risk or you are sensitive to paint fumes.

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